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UNDERPRESSURE, VIBRATING DUST COLLECTOR, LDC2/1000

1. Operation description

The ventilator creates underpressure, which enables the input of a semi-air mixture from the laser's work surface. Air is directed to the inside of the dust collector through suction ducts. Polluted air entering into the collector's dirty gas chamber through the input opening expands resulting in the precipitation of thick fractions. At the same time, sparks being sucked in from inlet elements inside the dirty gas chamber are extinguished.  Next, the extracted dust drops down through the force of gravity through the outlet chute into the waste collector. Moreover, in this part of the inlet chamber where the spark catcher is located, waste should automatically slip into the outlet chute. The initially cleaned air flows through the filtration material of the filtration cartridge inlay and going through the final cleaning process.  Next, air travels through the air outlet from the clean gas chamber to the ventilator and the noise damper outside the collector. Dust collecting on the surface of cartridge filters during the filtration process is periodically broken away by an air wave created inside the filter by short compressed air impulses through a membrane electro-pneumatic valve being electrically steered through the automatic filter regeneration system. Portions of air directly
 blown in from the impulse valve create a force wave, which shakes the filters from waste. The frequency of regeneration depends on the flow resistance through the filtration material after exceeding the set threshold subsequent time sequences of the regeneration process are turned on until the moment the flow resistance level decreases (optional).
The waste material dropping through the outlet chute is cumulated in the container, which is periodically emptied out with the dust extractor turned on. The operation of the dust collector should be conducted with the gate valve opened. The necessity to close the
valve occurs only at the time of replacing the waste container in order to prevent the remaining dust from falling out of the collector.

2. Application

The LDC2/1000 vibrating, underpressure dust collectors are designated for collecting dust created during the process of cutting steel sheets and other metal with a laser cutter.  When cutting other materials the suitability of applying the collector should be consulted. The dust collector can be installed in production halls as well as outside after being additionally insulated. When installed inside, air during the cutting of sheet metal maybe returned directly to the production facility. When cutting other materials air must be emitted out into the atmosphere. The dust collector is designated to work with a 2,5 kW resonator power laser cutter.

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